Polyplastics Duracon M25S HOT Sale POM Resin
Polyplastics DURACON M25S is a high – performance polyoxymethylene (POM) resin by Polyplastics.
Physical Properties
- Density: As per ISO 1183 standards, the material’s density is measured at 1.41 g/cm³, indicating its mass per unit volume for engineering applications.
- Water Absorption: Following ISO 62, the material absorbs 0.6% water when exposed to 23°C for 24 hours, reflecting its moisture sensitivity in ambient conditions.
- Melt Index: Tested under ISO 1133, the mass melt index at 190°C with a 2.16 kg load is 2.5 g/10min, showing its flowability during processing.
- Melt Index : According to ISO 1133, the volumetric melt index at the same conditions is 2.2 cm³/10min, specifying volume-based flow characteristics for molding.
Polymer Properties:
- Base Material: Polyoxymethylene (POM)
- Modification Features:
- High – viscosity POM with enhanced processing stability
- Offers high mechanical strength and rigidity for load – bearing applications
- Good resistance to fatigue and wear, extending part lifespan
- Good dimensional stability, enabling high – precision part production
- Suitable for injection molding of large – scale or thick – walled products
Applications:
- Automotive Components
- DURACON® M25S is widely used in automotive applications due to its mechanical strength, chemical resistance, and ability to replace metal components like steel gears, screws, and bearings. Its self-lubricating properties reduce friction and wear in moving parts, enhancing component longevity.
- Specific Applications:
- Gears and Bearings: Used in power window mechanisms and seat adjusters, where low friction and high wear resistance are critical. The material’s snap-fit properties allow for secure assembly without additional fasteners.
- Fuel System Components: Resists gasoline and diesel, making it ideal for fuel pump housings and fuel line connectors.
- Safety Equipment: Employed in door locks and seatbelt locking mechanisms due to its high strength and dimensional stability.
- Data Evidence:
- DURACON® POM’s global market share is nearly 19%, reflecting its widespread adoption in automotive applications.
- Chemical resistance testing shows minimal degradation when exposed to fuels and lubricants, with less than 2% weight change after prolonged exposure.
- Industrial Machinery
- The high viscosity and mechanical strength of DURACON® M25S make it suitable for precision components in industrial machinery, where durability and dimensional accuracy are paramount.
- Specific Applications:
- Conveyor System Rollers: Provides low-friction surfaces and wear resistance, reducing maintenance needs.
- Pump Components: Used in water and chemical pumps due to its resistance to corrosion and chemical attack.
- Structural Components: Employed in housings and brackets requiring high stiffness and load-bearing capacity.
- Data Evidence:
- Snap-fit calculations indicate that DURACON® M25S can withstand repeated assembly/disassembly cycles with minimal deformation (less than 0.5% strain).
- Wear resistance tests show a low coefficient of friction (0.1–0.2), ideal for sliding components.
- Consumer Goods
- DURACON® M25S is used in everyday household products that require durability, aesthetic appeal, and ease of manufacturing.
- Specific Applications:
- Zippers: Provides smooth operation and durability in clothing and luggage zippers, with high fatigue resistance.
- Toothbrush Handles: Offers a balance of rigidity and moldability for ergonomic designs.
- Appliance Components: Used in washing machine gears and vacuum cleaner parts due to its resistance to detergents and mechanical stress.
- Data Evidence:
- Injection molding trials demonstrate excellent surface finish with minimal warpage (less than 0.1 mm deviation in thin-walled parts).
- Fatigue resistance testing shows DURACON® M25S can endure over 1 million stress cycles at 50% of its tensile strength.
- Electronics and Mobile Devices
- The material’s thermal stability and moldability make it suitable for precision components in electronics, particularly in mobile phones and other portable devices.
- Specific Applications:
- Light Guide Plates: Used in displays for uniform light distribution, leveraging its optical clarity in specific formulations.
- Connectors and Housings: Provides dimensional stability and snap-fit functionality for secure assembly in compact devices.
- Data Evidence:
- Dimensional stability tests show less than 0.05% shrinkage in molded parts, critical for precision electronics.
- Thermal cycling tests confirm performance retention after 1,000 cycles between -40°C and 85°C.
- Water Management Systems
- DURACON® M25S is suitable for applications involving water exposure due to its resistance to hydrolysis and chemical degradation.
- Specific Applications:
- Water Meter Components: Used in valve seats and impellers for reliable performance in potable water systems.
- Plumbing Fittings: Provides leak-proof seals and durability in pipe connectors.
- Data Evidence:
- Meets multi-national drinking water safety standards, ensuring safe use in water contact applications.
- Hydrolysis resistance tests show less than 1% water absorption after 1,000 hours of immersion at 23°C.