Asahi Kasei TENAC™ 4520 HOT Sale POM Resin
Asahi Kasei TENAC™ 4520 is a medium viscosity POM copolymer with excellent mechanical property balance, used in automotive, electrical and industrial parts.
Physical Properties
- Density: Measured using injection – molded samples in accordance with ISO 1183 standards, the density is 1.41 g/cc (0.0509 lb/in³).
- Linear Mold Shrinkage: For injection – molded plaques, the linear mold shrinkage, determined by Asahi Kasei, is 0.016 – 0.020 cm/cm (0.016 – 0.020 in/in).
- Melt Flow: As per ISO 1133 standards, at the specified test conditions, the melt flow rate is 9.0 g/10 min.
Polymer Properties:
- Base Material: Polyoxymethylene (POM) Copolymer
- Properties:
- Offers an excellent balance of mechanical properties.
- Exhibits low friction and wear characteristics.
- Good dimensional stability and creep resistance.
- Has decent resistance to oils and organic solvents.
Applications:
- Automotive
TENAC™-C 4520 is widely used in automotive applications due to its durability, low friction, and resistance to wear and chemicals.- Fuel Pump Modules: The resin’s chemical resistance to fuels and oils, combined with its dimensional stability, ensures reliable performance in fuel system components.
- Window Regulator Carrier Plates: Its low friction and high wear resistance enable smooth and durable operation in window regulator mechanisms.
- Clips and Fasteners: The material’s toughness and creep resistance make it ideal for automotive clips that require long-term reliability under stress.
- Interior Fittings: Low VOC grades like Z4520 are used in dashboards, vents, and other interior parts to meet stringent air quality standards.
- Electrical and Electronics
The dimensional stability, low friction, and electrical insulating properties of TENAC™-C 4520 make it a preferred choice for precision components in electrical and electronic devices.- Connectors: Its high flowability and dimensional accuracy ensure precise molding of small, intricate connector parts with consistent performance.
- Small Gears: The resin’s self-lubricating nature and wear resistance are ideal for gears in devices like printers, copiers, and small motors.
- Bearings and Rollers: Low friction and high durability make it suitable for moving parts in electronic devices, reducing wear and extending component life.
- Office Equipment: Used in components like cassette hubs and mechanical parts in printers, where smooth operation and durability are critical.
- Industrial Applications
TENAC™-C 4520’s robust mechanical properties and resistance to environmental factors make it suitable for a variety of industrial applications.- Gears and Cams: Its high strength, toughness, and wear resistance make it ideal for industrial gears and cams subjected to continuous or repeated loading.
- Bearings: The resin’s low friction and self-lubricating properties reduce maintenance needs in industrial machinery bearings.
- Rollers and Sliding Parts: Used in conveyor systems and machinery where smooth operation and resistance to wear are essential.
- General Mechanical Components: Its creep resistance and dimensional stability ensure reliable performance in structural components under long-term stress.
- Consumer Goods
The versatility of TENAC™-C 4520 extends to consumer products requiring precision, durability, and aesthetic quality.- Zippers and Fasteners: Its medium viscosity and moldability allow for the production of precise, durable components in consumer goods like clothing and bags.
- Household Appliances: Used in moving parts of appliances, such as washing machine components and vacuum cleaner parts, due to its wear resistance and strength.
- Sporting Goods: Applied in components like ski bindings and bicycle parts, where toughness and low friction enhance performance.
- Medical Applications (Non-Implantable)
While not suitable for implants or direct contact with body fluids, TENAC™-C 4520 can be used in specific medical device components that do not require biocompatibility certifications.- Mechanical Parts in Medical Devices: Its low friction and quiet operation make it suitable for parts like gears in infusion pumps or lancet mechanisms, where smooth and reliable performance is critical.
- Housings and Structural Components: Used in non-contact medical equipment parts, leveraging its dimensional stability and durability.