Celanese Hostaform C 9021 GV1/30 POM
High-Performance Glass-Fiber Reinforced Polyoxymethylene Copolymer
Engineered for precision injection molding, this material delivers exceptional strength, rigidity, and dimensional stability for the most demanding engineering applications.
Product Overview
What is Hostaform C 9021 GV1/30?
Celanese Hostaform C 9021 GV1/30 is a high-performance, glass-fiber reinforced Polyoxymethylene (POM) copolymer. Identified by its POM-GF26 resin identification, it contains approximately 26% glass fibers, significantly enhancing its mechanical properties.
This material is specifically engineered for precision injection molding, offering a robust property profile ideal for components requiring high precision and durability.
It exhibits high resistance to thermal and oxidative degradation, coupled with significantly reduced thermal expansion and shrinkage, ensuring excellent dimensional stability. Its inherent low friction and wear resistance, characteristic of POM, are further augmented in this reinforced variant.
Key Benefits & Applications
- Exceptional Mechanical Properties: Very high strength, rigidity, and hardness.
- Superior Dimensional Stability: Reduced thermal expansion and shrinkage.
- Enhanced Durability: High resistance to thermal and oxidative degradation, low friction, and wear resistance.
- Versatile Applications: Ideal for automotive engineering, precision engineering, electric and electronic industries, and domestic appliances.
- Industry Compliant: Meets UL 94 HB, UL 746 B, RoHS, European Food Regulation EU 10/2011, and FDA Food Regulation FDA21CFR 177.2470 (for specific variants).
Detailed Technical Properties
2.1 Physical Properties
The physical properties of Hostaform C 9021 GV1/30 are fundamental characteristics that dictate the material's weight, its flow behavior during the molding process, and the ultimate dimensional stability of the final product.
Its density of 1600 kg/m³ confirms the significant contribution of glass fibers. The Melt Volume Rate (MVR) of 4 cm³/10min at 190 °C indicates good flowability. Anisotropic molding shrinkage (0.6% parallel, 1.0% normal to flow) is a key consideration for precision part design due to glass fiber alignment. Low water absorption (0.9% at 23°C saturation) ensures consistent performance in humid environments.
| Property | Value | Unit | Test Standard |
|---|---|---|---|
| Density | 1600 | kg/m³ | ISO 1183 |
| Melt Volume Rate (MVR) | 4 | cm³/10min | ISO 1133 |
| MVR Temperature | 190 | °C | ISO 1133 |
| MVR Load | 2.16 | kg | ISO 1133 |
| Molding Shrinkage, parallel | 0.6 | % | ISO 294-4, 2577 |
| Molding Shrinkage, normal | 1.0 | % | ISO 294-4, 2577 |
| Water Absorption, 23°C-sat | 0.9 | % | ISO 62 |
| Humidity Absorption, 23°C/50%RH | 0.17 | % | ISO 62 |
2.2 Mechanical Properties
The mechanical properties quantify the material's response to applied forces, crucial for ensuring structural integrity. It boasts a high tensile modulus of 9200 MPa and tensile stress at break of 135 MPa, significantly higher than unreinforced POM. While ductility is reduced (2.5% tensile strain at break), its excellent tensile creep modulus (7700 MPa after 1h, 5400 MPa after 1000h) ensures shape retention under sustained loads.
Flexural modulus at 23°C is 7800 MPa and flexural strength is 165 MPa, highlighting its rigidity. Charpy impact strength is 30 kJ/m² (unnotched at 23°C), increasing to 35 kJ/m² at -30°C, but notched impact strength is lower (8 kJ/m²), emphasizing the need for careful design to avoid stress concentrators. Ball indentation hardness is 200 MPa, indicating high surface hardness.
| Property | Value | Unit | Test Standard |
|---|---|---|---|
| Tensile Modulus | 9200 | MPa | ISO 527-2/1A |
| Tensile Stress at Break, 5mm/min | 135 | MPa | ISO 527-2/1A |
| Tensile Strain at Break, 5mm/min | 2.5 | % | ISO 527-2/1A |
| Tensile Creep Modulus, 1h | 7700 | MPa | ISO 899-1 |
| Tensile Creep Modulus, 1000h | 5400 | MPa | ISO 899-1 |
| Flexural Modulus, 23°C | 7800 | MPa | ISO 178 |
| Flexural Strength, 23°C | 165 | MPa | ISO 178 |
| Charpy Impact Strength, 23°C (unnotched) | 30 | kJ/m² | ISO 179/1eU |
| Charpy Impact Strength, -30°C (unnotched) | 35 | kJ/m² | ISO 179/1eU |
| Charpy Notched Impact Strength, 23°C | 8 | kJ/m² | ISO 179/1eA |
| Charpy Notched Impact Strength, -30°C | 8 | kJ/m² | ISO 179/1eA |
| Ball Indentation Hardness, 30s | 200 | MPa | ISO 2039-1 |
2.3 Thermal Properties
Understanding thermal behavior is essential for high-temperature applications. The melting temperature is 166 °C. Its Deflection Temperature Under Load (DTUL) is exceptionally high at 160 °C (1.8 MPa) and 125 °C (8.0 MPa), indicating excellent stiffness retention under heat and load, making it suitable for hot environments like automotive under-the-hood components.
The Coefficient of Linear Thermal Expansion (CLTE) is anisotropic (0.4 E-4/°C parallel, 0.8 E-4/°C normal to flow), a critical factor for precision assemblies. Flammability is rated UL 94 HB, and it has a UL 746 B temperature index of 105 °C for electrical and 95/100 °C for mechanical applications, confirming its suitability for regulated sectors.
| Property | Value | Unit | Test Standard |
|---|---|---|---|
| Melting Temperature, 10°C/min | 166 | °C | ISO 11357-1/-3 |
| DTUL at 1.8 MPa | 160 | °C | ISO 75-1, -2 |
| DTUL at 8.0 MPa | 125 | °C | ISO 75-1, -2 |
| Vicat Softening Temperature, 50°C/h 50N | 158 | °C | ISO 306 |
| Coeff. of Linear Thermal Expansion, parallel | 0.4 E-4 | /°C | ISO 11359-2 |
| Coeff. of Linear Thermal Expansion, normal | 0.8 E-4 | /°C | ISO 11359-2 |
| Flammability @1.6mm nom. thickn. | HB | class | UL 94 |
| UL Recognition (all colors, >1.57mm) | Yes | - | UL 94 |
| Temperature Index, Electrical | 105 | °C | UL 746 B |
| Temperature Index, Mechanical | 95/100 | °C | UL 746 B |
| Burning Rate (FMVSS 302, >1mm) | <100 | mm/min | ISO 3795, FMVSS 302 |
2.4 Electrical Properties
Hostaform C 9021 GV1/30 serves as an excellent electrical insulator. It maintains a relative permittivity of 4.3 at both 100Hz and 1MHz. While the dissipation factor increases with frequency (30 E-4 at 100Hz to 60 E-4 at 1MHz), its high volume resistivity (1E12 Ohm*m) and surface resistivity (1E14 Ohm) ensure robust insulation.
An electric strength of 40 kV/mm and a Comparative Tracking Index (CTI) of 600 further support its use in demanding electrical and electronic applications where high mechanical strength is also required.
| Property | Value | Unit | Test Standard |
|---|---|---|---|
| Relative Permittivity, 100Hz | 4.3 | - | IEC 60250 |
| Relative Permittivity, 1MHz | 4.3 | - | IEC 60250 |
| Dissipation Factor, 100Hz | 30 E-4 | - | IEC 60250 |
| Dissipation Factor, 1MHz | 60 E-4 | - | IEC 60250 |
| Volume Resistivity | 1E12 | Ohm*m | IEC 60093 |
| Surface Resistivity | 1E14 | Ohm | IEC 60093 |
| Electric Strength | 40 | kV/mm | IEC 60243-1 |
| Comparative Tracking Index | 600 | - | IEC 60112 |
3. Processing Guidelines: Injection Molding
Hostaform C 9021 GV1/30 is specifically engineered for injection molding. Adhering to recommended conditions is paramount for optimal mechanical properties, dimensional accuracy, and surface finish. Standard injection molding machines with three-phase (15 to 25 D) plasticating screws are suitable.
3.1 Pre-Drying Recommendations and Conditions
Pre-drying is generally not required due to POM's low moisture absorption. However, if the material has been exposed to moisture or if regrind is used, drying is necessary to prevent surface defects and odor. Dry at 100-120 °C for 3-4 hours to achieve a maximum residual moisture content of 0.15-0.2% using a recirculating air dryer with a max layer thickness of 40 mm.
3.2 Injection Molding Parameters
Precise control of parameters ensures consistent part quality:
| Parameter | Value | Unit | Test Standard (where applicable) |
|---|---|---|---|
| Pre-Drying (if necessary) | |||
| Max. Residual Moisture Content | 0.15 - 0.2 | % | - |
| Drying Temperature | 100 - 120 | °C | - |
| Drying Time | 3 - 4 | h | - |
| Temperature Profile | |||
| Hopper Temperature | 20 - 30 | °C | - |
| Feeding Zone Temperature | 60 - 80 | °C | - |
| Zone 1 Temperature | 170 - 180 | °C | - |
| Zone 2 Temperature | 180 - 190 | °C | - |
| Zone 3 Temperature | 190 - 200 | °C | - |
| Zone 4 Temperature | 190 - 210 | °C | - |
| Die Temperature | 190 - 210 | °C | - |
| Melt Temperature | 190 - 210 | °C | ISO 294 |
| Cavity (Mold) Temperature | 80 - 120 | °C | ISO 294 |
| Hot Runner Temperature | 190 - 210 | °C | - |
| Pressure | |||
| Back Pressure max. | 20 | bar | - |
| Hold Pressure Range | 60 - 120 | MPa | ISO 294 |
| Speed | |||
| Injection Speed | slow | - | - |
| Injection Velocity (optimal) | 200 | mm/s | ISO 294 |
| Screw Speed, 25mm diameter | 150 | RPM | - |
| Screw Speed, 40mm diameter | 100 | RPM | - |
| Screw Speed, 55mm diameter | 70 | RPM | - |
| Screw Tangential Speed | ≤0.3 | m/s | - |
| Rheological Calculation Properties | |||
| Density of Melt | 1350 | kg/m³ | - |
| Thermal Conductivity of Melt | 0.215 | W/(m K) | - |
| Specific Heat Capacity of Melt | 1810 | J/(kg K) | - |
| Effective Thermal Diffusivity | 6.51E-8 | m²/s | - |
| Ejection Temperature | 140 | °C | - |
4. Applications and Industry Compliance
4.1 Key Application Areas
Hostaform C 9021 GV1/30 is designed for molded parts demanding very high strength, rigidity, and superior hardness. Its robust properties and dimensional stability make it suitable for high-performance engineering applications across several sectors:
- Automotive Engineering: Ideal for under-the-hood components and critical mechanical systems requiring high structural integrity under varying temperatures and loads. Complies with BMW GS 93016, Bosch N28 BN22-X010, and FMVSS 302 burning rate.
- Precision Engineering: Perfect for components where tight tolerances and consistent dimensions are critical, such as small gear wheels, fasteners, and intricate mechanical parts.
- Electric and Electronic Industry: Excellent electrical insulation combined with mechanical strength and thermal stability makes it suitable for connectors, switches, and structural elements in electronic devices.
- Domestic Appliances: Its durability, hardness, and resistance to wear and chemicals ensure long-term reliability for various appliance parts.
4.2 Industry Standards and Certifications
Hostaform C 9021 GV1/30 complies with stringent industry standards and regulatory requirements:
- UL Registration and Flammability: UL 94 HB for thicknesses >1.57 mm (all colors), indicating slow burning and self-extinguishing properties.
- UL Temperature Index: UL 746 B with electrical rating of 105 °C, and mechanical ratings of 95 °C (tensile impact) and 100 °C (tensile) for continuous service.
- Automotive Standards: Complies with ISO 3795 and FMVSS 302 burning rate (<100 mm/min for >1 mm thickness). Meets specific OEM specs like BMW GS 93016 and Bosch N28 BN22-X010.
- Environmental and Food Contact Regulations: RoHS compliant (for variant 3133). Meets BgVV recommendation XXXIII for consumer goods, European Food Regulation EU 10/2011, and FDA Food Regulation FDA21CFR 177.2470.
5. Conclusion
Celanese Hostaform C 9021 GV1/30 is a highly engineered Polyoxymethylene (POM) copolymer, distinguished by its approximately 26% glass fiber reinforcement. This strategic composition significantly elevates the already robust properties of POM, enabling it to meet the most demanding engineering challenges.
Its integration of glass fibers leads to superior mechanical performance (tensile modulus of 9200 MPa, flexural modulus of 7800 MPa) and excellent creep resistance, ensuring long-term dimensional stability. Thermal performance is also markedly improved, with a high DTUL of 160 °C, allowing structural integrity at elevated temperatures. The anisotropic thermal expansion and molding shrinkage are crucial for precision mold design, requiring meticulous attention for complex geometries.
The consistent electrical insulation properties, coupled with adherence to stringent industry standards (UL 94 HB, UL temperature indices, automotive specs like FMVSS 302, and food contact regulations for specific variants), underscore its versatility and reliability across diverse regulated sectors.
In summary, Hostaform C 9021 GV1/30 is a superior choice for applications demanding exceptional strength, rigidity, dimensional precision, and thermal stability in challenging environments. Its balanced property profile positions it as a high-performance engineering thermoplastic, delivering reliable and durable solutions in automotive, precision, electrical, and domestic appliance industries. Optimal processing via injection molding, guided by precise temperature and pressure parameters, is key to fully leveraging its advanced characteristics.