Kolon KOCETAL K500 HOT Sale POM Resin
Kolon KOCETAL K500 is a general injection molding grade acetal copolymer (POM) produced by Kolon.
Physical Properties
- Specific Gravity: As determined by ASTM D792, the specific gravity is 1.41 g/cc, consistent in metric and English units.
- Moisture Absorption at Equilibrium: At 60% RH per ASTM D570, moisture absorption reaches 0.22%, indicating stability in humid environments.
- Linear Mold Shrinkage: Per ASTM D955, linear mold shrinkage measures 0.020 cm/cm (0.020 in/in), crucial for ensuring dimensional precision in molded parts.
- Melt Flow: Tested via ASTM D1238, the melt flow rate is 14 g/10 min, reflecting the material’s flow behavior during manufacturing processes.
Polymer Properties:
- Base Material: Polyoxymethylene (POM)
- Modification Features:
- General injection molding grade with easy flow characteristics.
- Facilitates filling of hard – to – fill molds, improving molding efficiency.
- Well – suited for manufacturing mechanical thin – wall parts with consistent quality.
- Good processability for various injection molding operations.
Applications:
- Automotive Industry
- KOCETAL® K500 is widely used in automotive components due to its excellent mechanical properties and resistance to wear and chemicals. Its low viscosity allows for the production of complex, thin-walled parts.
- Gears and Rollers: The resin’s high stiffness (tensile strength: ~60 MPa, flexural modulus: ~2,500 MPa) and wear resistance make it ideal for gears and rollers in automotive systems such as window regulators and seat adjusters. Its low friction coefficient (~0.2–0.3) ensures smooth operation and durability.
- Fuel System Components: KOCETAL® K500’s chemical resistance (resistant to fuels, oils, and solvents) makes it suitable for fuel pump housings and valve components.
- Interior and Exterior Parts: Its dimensional stability (mold shrinkage: ~2%) and surface finish support the production of clips, fasteners, and trim components with tight tolerances.
- KOCETAL® K500 is widely used in automotive components due to its excellent mechanical properties and resistance to wear and chemicals. Its low viscosity allows for the production of complex, thin-walled parts.
- Electrical and Electronics
- The resin’s electrical insulating properties and dimensional accuracy make it a preferred material for electrical and electronic applications.
- Connectors and Housings: KOCETAL® K500’s low viscosity enables the molding of intricate connector designs with thin walls (wall thickness as low as 0.5 mm). Its dielectric strength (~20 kV/mm) ensures reliable performance in electrical insulation applications.
- Switches and Relays: The material’s high stiffness and fatigue resistance (fatigue strength: ~30 MPa at 10^6 cycles) support long-term reliability in switch mechanisms.
- The resin’s electrical insulating properties and dimensional accuracy make it a preferred material for electrical and electronic applications.
- Industrial and Mechanical Components
- KOCETAL® K500 is used in industrial applications requiring robust, precision-engineered parts.
- Bearings and Bushings: Its low friction and high wear resistance (wear rate: ~0.01–0.02 mm³/N·m) make it ideal for bearings and bushings in machinery, reducing maintenance needs.
- Multi-Cavity Molds: The resin’s excellent flowability (melt flow index: ~20–25 g/10 min at 190°C/2.16 kg) supports high-precision molding in multi-cavity tools, reducing cycle times and improving productivity.
- Conveyor Components: Used in conveyor belt clips and guides due to its durability and resistance to abrasion.
- KOCETAL® K500 is used in industrial applications requiring robust, precision-engineered parts.
- Consumer Goods
- KOCETAL® K500 is employed in consumer products requiring high mechanical performance and aesthetic quality.
- Zippers and Fasteners: Its high hardness (Rockwell M: ~80) and smooth surface finish make it suitable for zippers and buttons in apparel and bags.
- Household Appliances: Components like knobs, handles, and pump parts benefit from the resin’s chemical resistance and ability to maintain dimensional stability under thermal stress (heat deflection temperature: ~100°C at 1.8 MPa).
- Sporting Goods: Used in equipment like ski bindings and fishing reel components due to its toughness and low friction.
- Office Equipment
- The resin’s moldability and mechanical properties make it suitable for office equipment components.
- Printer and Copier Parts: KOCETAL® K500 is used in gears, rollers, and paper-feeding mechanisms due to its low viscosity and wear resistance, ensuring reliable performance in high-speed printing environments.
- Structural Components: Its stiffness and dimensional stability support the production of frames and supports in office machinery.