Chi Mei Wonderlite PC – 175 Hot Sale PC Resin
Chi Mei Wonderlite PC-175 is a high-flow, optical-grade polycarbonate (PC) resin manufactured by Chi Mei Corporation.
Physical Properties
- Density: Measured according to ISO 1183, the material’s density is 1.20 g/cc (0.0434 lb/in³), indicating a dense structure suitable for rigid applications.
- Melt Flow:Measured at 1.20 kg load and 300 °C per ISO 1133 MVR method, the melt flow rate is 65 g/10 min, a high value ideal for high – flow molding.
Polymer Properties:
- Base Material: Polycarbonate (PC)
- Modification Features:
- High impact resistance, making it suitable for applications where heavy impacts are possible.
- Good heat resistance, allowing use in environments with elevated temperatures.
- Good dimensional stability, ensuring consistent part quality.
Applications:
- Optical Disks (e.g., CD, DVD, Blu-ray)
- PC-175’s high flowability, exceptional transparency, and purity make it the preferred choice for optical disks, where precise molding and optical clarity are critical.
- Electronic Device Components (e.g., Display Windows, Light Guides)
- PC-175’s high clarity and flowability are ideal for transparent electronic components like display windows and light guides in smartphones, tablets, or LEDs.
- Transparent Consumer Goods (e.g., Cosmetic Packaging, Food Containers)
- PC-175’s FDA compliance, clarity, and impact resistance make it suitable for transparent consumer goods requiring aesthetic appeal and durability.
Processing Recommendations
- Injection Molding:
- Melt Temperature: 290–320°C to leverage the high MFI (~17 g/10 min) for thin-walled parts.
- Mold Temperature: 80–100°C to minimize internal stresses and achieve optimal clarity.
- Injection Pressure: 80–120 MPa to fill intricate molds without voids.
- Drying: Dry resin at 120°C for 4 hours to remove moisture and prevent bubbles or haze.
- Post-Processing: Anneal parts at 120°C for 1–2 hours to relieve residual stresses, especially for optical components.
- Mold Design: Use high-polish molds (SPI-A1) and multi-gate systems for complex geometries to avoid weld lines and ensure uniform flow.
Limitations and Considerations
- UV Stability: PC-175 is not UV-stabilized, so it is unsuitable for prolonged outdoor exposure without coatings. For UV-resistant applications, consider PC-122U.
- Flame Resistance: The UL 94 V-2 rating limits its use in applications requiring higher flame retardancy (e.g., V-0). Consider PC-6710 for flame-retardant needs.
- Chemical Resistance: PC-175 has limited resistance to harsh chemicals (e.g., solvents, fuels), restricting its use in chemical tanks or fuel-related applications.
- Cost: As an optical-grade PC, PC-175 is more expensive than general-purpose grades like PC-110. Ensure cost-benefit analysis justifies its use for high-clarity applications.