CHIMEI WONDERLOY PC-540K PC ABS Resin

WONDERLOY PC-540K is a high-performance PC/ABS alloy from Chi Mei Corporation, specifically formulated to meet demanding safety and durability requirements.

Physical Properties

  • Density: Per ISO 1183, density is 1.18 g/cc (0.0426 lb/in³), showing a heat-resistant formula for electronics/appliances.
  • Shrinkage: Determined by ISO 2577 for injection-molded parts, the linear shrinkage is 0.4–0.6 %, indicating moderate dimensional change during molding.
  • Melt Flow : Tested per ISO 1133 at 260 °C (500 °F) under a 2.16 kg (4.76 lb) load, the melt flow rate is 13 cm³/10 min, suitable for precision molding of small components.

Polymer Properties:

  • Base Material: PC (Polycarbonate) + ABS (Acrylonitrile Butadiene Styrene)
  • Modification Features:
    • High heat resistance for use in elevated-temperature environments, such as near heat sources in appliances.
    • Flame retardancy meeting UL94 V-0 standards for safety in electronic and appliance components, reducing fire risk.

Applications:

The unique combination of flame retardancy, heat resistance, and mechanical strength makes WONDERLOY® PC-540K an ideal material for a wide range of applications, especially in sectors focused on safety and performance.
  • Consumer Electronics
    • Appliance and Device Housings: The flame retardant nature and durability are perfect for TV housings, computer and monitor casings, printer housings, and digital display enclosures.
    • Telecommunications Equipment: Used for enclosures of routers, modems, and other networking devices where fire safety is a critical design consideration.
    • Small Home Appliances: Housings for appliances that generate heat, such as hairdryers and coffee makers, benefit from the material’s heat and flame resistance.
  • Automotive Industry
    • Interior Parts: Suitable for various automotive interior parts like instrument panels, dashboard panels, and other trim, where it provides a durable, heat-resistant, and aesthetically pleasing finish.
    • Electrical and Electronic Components: Its flame retardant properties are essential for electrical switch housings and other electronic components within the vehicle, ensuring passenger safety.
  • Industrial and Other Applications
    • Power Tool Casings: The high impact strength and flame retardancy make it a top choice for power tool casings, which must protect internal components from impact and meet safety standards.
    • Electrical Connectors: Used in various electrical devices and connectors where fire resistance is required.
    • Toys: Can be used for durable and safe toy components that need to meet certain safety standards.

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